+86 769 8793 2503
Diamond Blade Induction Brazing Machine

Diamond Blade Induction Brazing Machine

Saw Blade Brazing Machine
Saw Blade Brazing Machine
Saw Blade Brazing Machine

ZG-HFW-F Diamond Saw Blade Segment High Frequency Induction Heating Brazing Machine with Welding Frame

Descriptions

Model No.: ZG-HFW-F1200, ZG-HFW-F2200, ZG-HFW-FA1200, ZG-HFW-FA2200, ZG-HFW-FL1550

Rated Power: 15kw, 25kw

Main Function: diamond blade brazing, saw blade brazing, cutter tips brazing

Main Advantage: can made manual, semi-auto, auto types

Inquire Now
Share:
APPLICATION

ZG-HFW-F series saw blade brazing machines are designed for high-precision welding tasks, especially for diamond saw blade segments and band saw blade tips. These induction brazing machines combine advanced induction heating technology with user-friendly design, making them ideal for both manual and automated brazing operations.


Working Principle

The ZG-HFW-F series utilizes high-frequency induction heating technology. An induction coil, energized by a radio-frequency electric current, generates a high-frequency electromagnetic field. This field induces eddy currents in the workpiece, producing heat through resistive and hysteresis effects. The heated workpieces are then joined under controlled pressure, forming strong, consistent welds.


Saw blade brazing machines applications

◆ Diamond Saw Blades: Brazing segments onto circular saw blades with diameters ranging from 300mm to 2800mm.

◆ Band Saw Blades: Attaching segment tips to band saw blades up to 1550mm in length.

◆ Cutter Tips: Brazing various types of cutting tools and industrial blades.

◆ Industrial Components: Joining metal components in manufacturing processes where precision and strength are critical.


ZG-HFW-F Diamond Saw Blade Segment High Frequency Induction Heating Brazing Machine with Welding Frame

MAIN FEATURES

ZG-HFW-F series of diamond blade and band blade brazing machine is a new type of diamond blade high frequency welding auxiliary equipment. The complete set of including 3parts:

①auto or semi-auto welding stand or brazing frame;

②induction welder also called high frequency induction brazing machine;

③water cooling system.

The welding stand of ZG-HFW-F series is a integration of mechanical device and electrical cooling system. It has improve the welding job of high-frequency induction heating brazing machine and cooling water flowing rapidly. It can clip the diamond segment or tips on the saw blade with high accuracy automatically. The welding stand is consisting of gas claws, pneumatic slider, standing and other accessories.Compared with similar welding machine, our ZG-HFW-F series with a higher level of automation and targeting prospective, better stability, longer durable life and other characteristics. It also be used humanized design and common workers with no skills can operate it easily.

Saw blade brazing machine advantages

High Precision: Dual-cylinder holding system ensures welding precision even with saw blank distortion.

Automation Options: Available in manual, semi-auto, and auto types to suit different production needs.

User-Friendly Design: Simple operation allows unskilled workers to quickly master the equipment.

Durable Construction: Robust mechanical and electrical components ensure long service life.

Energy Efficiency: Compared to traditional methods, induction heating reduces power consumption significantly.

Versatile Applications: Suitable for a wide range of brazing tasks including diamond discs, band saw blades, and cutter tips.

Customizable Solutions: The system can be tailored to specific customer requirements and production environments.


ZG-HFW-F Diamond Saw Blade Segment High Frequency Induction Heating Brazing Machine with Welding Frame

TECHNICAL PARAMETER

1. Manual or Semi-auto Saw Blade High Frequency Induction Heating Brazing Machine


Model. No.:ZG-HFW-F1200ZG-HFW-F2200ZG-HFW-FL1550
Working Mode:Manual & Semi-autoManual & Semi-autoManual & Semi-auto
Workpieces & Brazing Ranges:Φ350~Φ1200mm diamond bladeΦ800~Φ2200mm diamond bladeBand saw blades
Verticality Precision:≤ 0.03mm≤ 0.03mm≤ 0.03mm
Face Runout:≤ ±0.03mm≤ ±0.03mm≤ ±0.03mm
Input Voltage:AC 220VAC 220VAC 220V
Motor Power:0.75kw0.75kw0.75kw
Air Source Pressure:0.5-0.8Mpa0.5-0.8Mpa0.5-0.8Mpa
Cooling Water Pressure:≥ 0.2Mpa≥ 0.2Mpa≥ 0.2Mpa
Cooling Water Flow: 2-5L/Min2-5L/Min2-5L/Min
N.W.:210KGS210KGS220KGS
Dimension:850 x 750 x 1500mm850 x 800 x 2080mm800 x 6500 x 1550mm


ZG-HFW-F Diamond Saw Blade Segment High Frequency Induction Heating Brazing Machine with Welding Frame


2. Full-auto Saw Blade High Frequency Induction Heating Brazing Machine


Model. No.:ZG-HFW-FA1200ZG-HFW-FA2200
Working Mode:Full-autoFull-auto
Workpieces & Brazing Ranges:Φ350~Φ1200mm diamond bladeΦ800~Φ2200mm diamond blade
Verticality Precision:≤ 0.03mm≤ 0.03mm
Face Runout:≤ ±0.03mm≤ ±0.03mm
Input Voltage:AC 220VAC 220V
Motor Power:0.75kw0.75kw
Air Source Pressure:0.5-0.8Mpa0.5-0.8Mpa
Cooling Water Pressure:≥ 0.2Mpa≥ 0.2Mpa
Cooling Water Flow: 2-5L/Min2-5L/Min
N.W.:210KGS200KGS
Dimension:850 x 750 x 1500mm650 x 700 x 1900mm


ZG-HFW-F Diamond Saw Blade Segment High Frequency Induction Heating Brazing Machine with Welding Frame

Company Services

◆ Customization: Tailoring machine configurations to meet specific production requirements.

◆ Quality Assurance: Rigorous testing protocols to ensure each machine delivers consistent performance.

◆ Technical Support: Expert consultation for setup, operation, and maintenance of the equipment.

◆ Training Services: Comprehensive training programs to help operators maximize the machine's potential.

◆ After-Sales Service: Reliable support network for repairs, spare parts, and upgrades


Ready to learn more?

Welcome to visit our factory, contact us, we will answer your questions

Contacts
Contacts

  • +86 769 8793 2503
  • +86 137 9022 8018
  • admin@hitfarltd.com
  • Building 1, Junpeng Road No. 1, Qingyunling Industrial Zone, Tangxia Town, Dongguan City

Request a Quote

    *

    *

    *

    *

    *